Mazak Integrex multi-tasking center machining a complex rotating equipment component in a single setup

Services

5-Axis Multi-Tasking Machining Services

SCPM runs Mazak Integrex multi-tasking centers — the e-650H for large rotating parts up to Ø920 × 1,500 mm and the i-300 for mid-size complex geometries. Turn + 5-axis mill + drill + tap in one setup, eliminating cumulative error and replacing 5–8 conventional operations with a single fixture.

Built To

  • Built to ISO 9001:2015 frameworkAligned9001:2015
  • Built to ISO 14001:2015 frameworkAligned14001:2015
  • Built to ISO 45001:2018 frameworkAligned45001:2018

Capability Snapshot

The numbers that matter on your drawing

Positioning tolerance

±0.005 mm

Surface finish (Ra)

0.4 µm

Max workpiece

Ø920 × 1,500 mm (e-650H)

Rotary B-axis range

−30° / +210°

Multi-tasking

Turn + 5-axis mill + drill + tap

Setup reduction

5 – 8 ops → 1 fixture

How we hold these numbers

  • Single-Setup Machining: For shafts, rotors, and other rotating components, turning and milling operations can be completed in a single Integrex setup. Keeping critical features in the same setup reduces transfer-related error and helps maintain concentricity between journals, profiles, and other functional surfaces.
  • In-Process Probing: Before critical machining operations, automated probe cycles verify part location and update work offsets when needed. This helps maintain positioning accuracy throughout the process and supports tight-tolerance requirements down to ±0.005 mm.

Materials we worked

  • Carbon steel (A36, 1045)
  • Stainless steel (304, 316)
  • Ductile iron (class 35, Grade 65-45-12)

Equipment & Capacity

What we run on the floor

We operate a focused, tightly maintained fleet rather than a massive, chaotic job shop. Every machine on our floor is regularly calibrated, programmed directly by our technical team, and dedicated strictly to high-precision OEM work.

Mazak Integrex e-650H on SCPM's 5-axis multi-tasking machining floor

Mazak Integrex e-650H

Units
1
Type
Horizontal multi-tasking 5-axis turn-mill
Max turning diameter
Ø920 mm
Max workpiece length
1,500 mm
Positioning tolerance
±0.005 mm
Mazak Integrex i-300 on SCPM's 5-axis multi-tasking machining floor

Mazak Integrex i-300

Units
1
Type
Multi-tasking 5-axis turn-mill
Max turning diameter
Ø670 mm
Max workpiece length
1,011 mm
Positioning tolerance
±0.005 mm

High-Tolerance 5-Axis CNC

Single-setup Precision for Complex Rotating Components

Traditional multi-stage machining introduces stacking errors through repeated re-clamping and fixture transfers. Utilizing the Mazak Integrex platform, we control the entire turn-mill process—from drawing analysis to in-machine probing—ensuring parts leave the spindle fully machined and ready for inspection.

Complete Turn-Mill Integration

Turning, 5-axis milling, drilling, and tapping are completed within a single Integrex setup. Establishing a single datum point removes the alignment errors and tolerance stacking typically caused by transferring parts between separate lathes and machining centers.

Complex Profiles & Undercuts

Successfully machine compound angles, freeform surfaces, and cross-features that typically require multiple re-clamps on standard 3-axis machines. The B-axis milling spindle continuous-tilts to access difficult geometries in a single automatic cycle.

Heavy-Duty Capacity up to Ø920 mm

With a generous machining envelope of Ø920 × 1,500 mm, our Mazak Integrex e-650H efficiently processes large-scale components including pump shafts, compressor rotors, and heavy industrial housings that exceed the capacity of standard 5-axis centers.

Quality & Inspection

Documentation you can hand to your QA

Every job is built around traceability. CMM data, material certificates, and inspection reports stay with the part file from RFQ to delivery.

CMM verification of a multi-tasking-machined component after single-setup turn-mill at SCPM
Dimensional inspection report sample documenting CMM measurements per drawing callouts for multi-tasking-machined parts

Single-Setup Machining

Eliminating cumulative transfer errors.

Turning, 5-axis milling, drilling, and tapping are executed within a single Mazak Integrex setup. This approach secures all GD&T callouts relative to a single datum, eliminating the positioning alignment errors common when transferring workpieces between standalone lathes and machining centers.

In-Machine Probing & Datum Alignment

Automated workpiece inspection, not theoretical setup.

Before each machining cycle, an integrated touch probe measures the actual workpiece position to establish the datum based on real geometry. This eliminates the variances of manual touch-offs, ensuring absolute positioning accuracy before the first cut, especially on complex, high-value blanks.

Thermal Compensation Control

Mazak MAZATROL Smooth Technology for active stability.

Utilizing Mazak’s Smooth Technology, the machine applies real-time thermal compensation throughout the production cycle, maintaining positioning accuracy within ±0.005 mm during long, unattended runs. This active stabilization prevents dimensional drift during multi-hour turn-mill operations.

Independent CMM verification

Traceable dimensional reporting for full compliance.

Post-machining, critical features undergo rigorous verification on our dedicated coordinate measuring machine (CMM). Detailed dimensional reports and full GD&T evaluations are provided with every batch, delivering fully traceable data to support your quality assurance and sign-off processes.

Our Process

From RFQ to delivery

  1. 5-Axis Multi-Tasking Machining workflow — Step 1: DFM Review
    Step 01

    DFM Review

    We evaluate workpiece geometry to determine the optimal machining strategy. If a simpler 3-axis or standard turning process is more cost-effective than multi-tasking, we provide alternative engineering recommendations upfront to optimize your manufacturing costs.

  2. 5-Axis Multi-Tasking Machining workflow — Step 2: CAM & Simulation
    Step 02

    CAM & Simulation

    Toolpaths are programmed via Mastercam or hyperMILL and validated through full machine-envelope simulation. This rigorous virtual testing prevents tool interference and machine collisions on the Integrex before metal cutting begins.

  3. 5-Axis Multi-Tasking Machining workflow — Step 3: Custom Fixturing
    Step 03

    Custom Fixturing

    Dedicated fixtures are engineered to minimize part deflection under cutting loads while ensuring maximum tool clearance and access for complex turn-mill geometries.

  4. 5-Axis Multi-Tasking Machining workflow — Step 4: Multi-Tasking & Probing
    Step 04

    Multi-Tasking & Probing

    Turning, 5-axis milling, drilling, and tapping are executed in a single integrated Integrex setup. In-process touch probing is utilized to verify critical dimensions on the machine for real-time quality control.

  5. 5-Axis Multi-Tasking Machining workflow — Step 5: Inspection & Delivery
    Step 05

    Inspection & Delivery

    Every batch is completed with comprehensive CMM inspection reports and full GD&T evaluations. Parts undergo anti-rust treatment and secure export-compliant packaging, accompanied by traceable quality documentation ready for your sign-off.

Finishing Add-On

Need finishing on these parts?

Anodize, passivation, plating, powder coating, bead blast, polish, and water-based spray paint coordinated through SCPM as a packaged add-on to your 5-axis multi-tasking machining order — one drawing, one PO, no separate finishing supplier to manage.

See the coordination model →

Common Questions

Frequently asked about 5-axis multi-tasking machining

What does multi-tasking mean on the Mazak Integrex?

Multi-tasking means a single machine performs turning, 5-axis milling, drilling, and tapping in one fixture — without transferring the part to separate lathes and machining centers. For complex rotating parts, this eliminates the cumulative tolerance error introduced by re-chucking on multiple machines.

When is 5-axis multi-tasking the right choice?

When a part has both rotational features (shafts, bores, threads) and prismatic / 5-axis features (flats, pockets, undercuts, cross-holes) that would normally require multiple setups across a lathe and a machining center. Doing it in one Integrex setup is faster, more accurate, and more repeatable.

What is the maximum part size?

Up to Ø920 mm turning diameter and 1,500 mm workpiece length on the Integrex e-650H. Mid-size parts up to Ø670 × 1,011 mm run on the i-300. Larger parts can be evaluated case-by-case.

Do you offer simultaneous 5-axis cutting or just 3+2 positioning?

Both. We use simultaneous 5-axis for complex contoured surfaces and 3+2 positioning for prismatic features that benefit from rigid indexed setups. The Integrex platform supports both modes natively.

Ready to discuss your part?

Send us your drawings and we'll review them — no commitment required.

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