Services
SCPM runs Mazak Integrex multi-tasking centers — the e-650H for large rotating parts up to Ø920 × 1,500 mm and the i-300 for mid-size complex geometries. Turn + 5-axis mill + drill + tap in one setup, eliminating cumulative error and replacing 5–8 conventional operations with a single fixture.
Built To
Aligned9001:2015Aligned14001:2015Aligned45001:2018Capability Snapshot
Positioning tolerance
±0.005 mm
Surface finish (Ra)
0.4 µm
Max workpiece
Ø920 × 1,500 mm (e-650H)
Rotary B-axis range
−30° / +210°
Multi-tasking
Turn + 5-axis mill + drill + tap
Setup reduction
5 – 8 ops → 1 fixture
How we hold these numbers
Materials we worked
Equipment & Capacity
We operate a focused, tightly maintained fleet rather than a massive, chaotic job shop. Every machine on our floor is regularly calibrated, programmed directly by our technical team, and dedicated strictly to high-precision OEM work.
High-Tolerance 5-Axis CNC
Traditional multi-stage machining introduces stacking errors through repeated re-clamping and fixture transfers. On the Mazak Integrex platform we run the entire turn-mill process — from drawing analysis to in-machine probing — so parts leave the spindle fully machined, ready for inspection.
Turning, 5-axis milling, drilling, and tapping are completed within a single Integrex setup. Establishing a single datum point removes the alignment errors and tolerance stacking typically caused by transferring parts between separate lathes and machining centers.
Compound angles, freeform surfaces, and cross-features that would need multiple re-clamps on a 3-axis machine run in one cycle. The B-axis milling spindle continuous-tilts to access the geometry without resetting the workpiece.
Ø920 × 1,500 mm envelope on the Mazak Integrex e-650H — pump shafts, compressor rotors, and heavy industrial housings that exceed the capacity of standard 5-axis centers.
Quality & Inspection
Every job is built around traceability. CMM data, material certificates, and inspection reports stay with the part file from RFQ to delivery.
Eliminating cumulative transfer errors.
Turning, 5-axis milling, drilling, and tapping are executed within a single Mazak Integrex setup. This approach secures all GD&T callouts relative to a single datum, eliminating the positioning alignment errors common when transferring workpieces between standalone lathes and machining centers.
Automated workpiece inspection, not theoretical setup.
Before each machining cycle, an integrated touch probe measures the actual workpiece position to establish the datum based on real geometry. This eliminates the variances of manual touch-offs, ensuring absolute positioning accuracy before the first cut, especially on complex, high-value blanks.
Mazak MAZATROL Smooth Technology for active stability.
Utilizing Mazak’s Smooth Technology, the machine applies real-time thermal compensation throughout the production cycle, maintaining positioning accuracy within ±0.005 mm during long, unattended runs. This active stabilization prevents dimensional drift during multi-hour turn-mill operations.
Serein METERS 122210 CMM (Hexagon Group) in a 20 ± 2 °C controlled room.
Post-machining, critical features are verified on our dedicated CMM. Dimensional reports and GD&T evaluations ship with every batch.
Our Process
We evaluate workpiece geometry to determine the machining route. If a simpler 3-axis or standard turning process is more cost-effective than multi-tasking, we flag it in the quote — not after the PO.
Toolpaths are programmed in Mastercam or hyperMILL and validated through full machine-envelope simulation, so tool interference and collisions are caught off-machine before any metal is cut.
Dedicated fixtures hold the part stable under cutting loads while keeping tool clearance for complex turn-mill geometries.
Turning, 5-axis milling, drilling, and tapping are executed in a single integrated Integrex setup. In-process touch probing is utilized to verify critical dimensions on the machine for real-time quality control.
CMM inspection reports and GD&T evaluations ship with every batch. Anti-rust packed for export, with traceable QC docs for sign-off.
Related Reading
Long-form pieces our team has written from real shop-floor work, with the trade-offs and decisions behind them.
Article
When the Mazak Integrex is the right call, when it isn't, and how we evaluate the trade-off on real compressor and rotor work.
Read article →Article
Why complex rotating parts that look like additive candidates still come back to multi-tasking subtractive machining once tolerances and surface finish are on the drawing.
Read article →Finishing Add-On
Anodize, passivation, plating, powder coating, bead blast, polish, and water-based spray paint coordinated through SCPM as a packaged add-on to your 5-axis multi-tasking machining order — one drawing, one PO, no separate finishing supplier to manage.
Common Questions
Multi-tasking means a single machine performs turning, 5-axis milling, drilling, and tapping in one fixture — without transferring the part to separate lathes and machining centers. On a typical compressor rotor or shaft, this collapses 5–8 conventional operations into one fixture and eliminates the cumulative tolerance error introduced by re-chucking across multiple machines.
When a part has both rotational features (shafts, bores, threads) and prismatic / 5-axis features (flats, pockets, undercuts, cross-holes) that would normally require multiple setups across a lathe and a machining center. Doing it in one Integrex setup is faster, more accurate, and more repeatable.
Up to Ø920 mm turning diameter and 1,500 mm workpiece length on the Integrex e-650H. Mid-size parts up to Ø670 × 1,011 mm run on the i-300. Larger parts can be evaluated case-by-case.
Both. We use simultaneous 5-axis for complex contoured surfaces and 3+2 positioning for prismatic features that benefit from rigid indexed setups. The Integrex platform supports both modes natively.
Send us your drawings and we'll review them — no commitment required.
